Why is My Jigsaw Smoking?

Last Updated on July 26, 2022

If your jigsaw is smoking, there are a few possible reasons. One reason is glue. This glue can ignite when the jigsaw cuts through it. If you notice scorch marks after a cut, this means that the glue was burned during the cut. This is easily remedied with sanding. Another reason could be that you’re using too fine a blade.

Overheating jigsaw

One of the biggest problems that you may face when cutting through wood is the risk of overheating the jigsaw. While a jigsaw can’t prevent overheating, it can help to keep it cool.

Most jigsaws feature a variable speed dial that allows you to adjust the blade speed. The higher the SPM, the faster the jigsaw will cut, but if you are working with fragile materials, you should reduce the speed.

When cutting through wood or other materials, you should make sure that you use the appropriate jigsaw blade for the material you are cutting.

If you are not sure, you can use the orbital guideline that comes with your jigsaw to make a straight cut. Also, be sure that you do not run the saw at a low speed for extended periods of time. Leaving it on low speed for too long will cause the saw to overheat.

In addition to being aware of the risk of overheating your jigsaw, you should also make sure that you are using the correct blade for the material you are cutting. If you do, you’ll notice smoke or scorch marks. These marks indicate that you burned the material during the cut.

Thankfully, these marks can easily be removed through sanding. In addition, it’s important that you don’t allow your jigsaw to rest while you’re working.

Overheating your jigsaw can be easily remedied by cleaning the commutator. Clean the commutator and armature with 600-grit aluminum oxide sand paper and then reinstall them.

You may need to make some small adjustments to the armature to ensure a smooth cut. This should be enough to solve the issue. If the problem persists, you can contact your local tool repair shop.

When using a jigsaw, it’s essential to wear protective eye and face protection. Dust particles can cause eye irritation and lungs. Therefore, wearing a respirator is a good idea when working with a jigsaw around plywood.

Additionally, you should be aware of the noise that these tools make. This can damage your hearing. Avoid pushing too hard on the blade with your jigsaw. This will not only damage the blade but also cause the motor to overheat. Always keep in mind the safety of your workers.

A jigsaw has many benefits. Most importantly, it is easy to use and is extremely versatile. Jigsaws have many parts and are versatile, meaning that they can cut wood, plastic, ceramic, and even metal.

A jigsaw also offers the option of making bevel, plunge, and straight cuts. A jigsaw is an excellent tool for beginners and experienced woodworkers alike.

Using too fine a blade

Using too fine a blade

Smoking is a symptom of overheating a jigsaw. It can occur when you cut too much wood at once or when you use a blade that has little or no set. In either case, the timber fibers are not removed quickly enough, causing the smoke. Fortunately, you can prevent smoking by using a finer blade or making your cuts more frequent.

The blade should be at 90deg from the surface of the material. This will make for a clean cut. Make sure to hold the saw firmly to avoid it chattering. The blade will vibrate when cutting, and the downward force can mar your work surface.

To reduce marring, you can tape the work surface with masking tape. Remove the tape after use. If the problem continues, you need to replace the jigsaw.

Always wear protective eyewear, as well as gloves and safety glasses when using a jigsaw. Never operate the jigsaw while wearing loose clothing or jewelry.

Using gloves can also increase the risk of skin irritation and burns. Wearing a dust mask, safety boots, and hearing protection is also recommended. Gloves are not recommended for jigsaw use.

A coarse tooth jigsaw blade has a distinct advantage over a fine one when plunging into the wood. Its larger teeth create a wider kerf than a fine one, and they cut more aggressively.

These features reduce the amount of sawdust that builds up during a plunge cut, which reduces the risk of smoking. Therefore, it is important to choose the right blade for your jigsaw.

A jigsaw can produce a lot of smoke when it is used for hard woods such as hardwood and mahogany. However, if you use it on softer materials like plastic, it can cause a lot of damage and may even lead to the blade smoking and sparking. It is also a common problem when you are cutting tougher materials, such as mdf.

Using too fine a blade is one of the most common causes of smoking and overheating. While jigsaws do make some of the best cuts possible, they are not ideal for curved cuts.

To avoid smoking and a curved edge, you should apply downward pressure instead of forcing the blade. Alternatively, you can use a straight edge, a ruler or a level.

Frequently Asked Questions (FAQs)

– How can I stop my jigsaw from smoking?


The first step is to identify the source of the smoke. Once you have pinpointed the source, you can take steps to stop the smoke.

If your jigsaw is smoking because of a faulty motor, for example, you can try lubricating the motor or replacing it altogether. If your jigsaw is smoking because of a build-up of sawdust, you can try cleaning out the sawdust chamber or using a sawdust collector.

If you’re not sure what is causing your jigsaw to smoke, take it to a qualified repair person for further diagnosis.

– What are some possible causes of a jigsaw smoking?

Some possible causes of a jigsaw smoking are a build-up of sawdust, a faulty motor, or a lack of lubrication.

– What should I do if my jigsaw starts smoking?

If your jigsaw starts smoking, the first thing you should do is identify the source of the smoke. Once you have pinpointed the source, you can take steps to stop the smoke.

If your jigsaw is smoking because of a faulty motor, for example, you can try lubricating the motor or replacing it altogether. If your jigsaw is smoking because of a build-up of sawdust, you can try cleaning out the sawdust chamber or using a sawdust collector.

If you’re not sure what is causing your jigsaw to smoke, take it to a qualified repair person for further diagnosis.

– Is there anything that I can do to prevent my jigsaw from smoking?

There are a few things that you can do to prevent your jigsaw from smoking. You can try cleaning out the sawdust chamber or using a sawdust collector to reduce the amount of sawdust that accumulates in the machine.

You can also lubricate the motor or replace it altogether if it is the source of the smoke. If you’re not sure what is causing your jigsaw to smoke, take it to a qualified repair person for further diagnosis.

Last Thoughts

The most likely reason why your jigsaw is smoking is because the motor is overheating. This can be caused by a number of things, such as a dull blade, excessive use, or a blockage in the air vents. If your jigsaw is smoking, it’s important to identify the cause and take steps to fix it, as continued use could damage the motor or cause a fire.

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